Posted on November 18, 2024 by Brent Phillips

When it comes to water tower restoration projects, choosing the right material is crucial for ensuring long-term durability and structural integrity. Two popular options often considered are epoxy mortar and epoxy resin. Both materials have their strengths, but understanding their unique properties and applications is essential for making the best choice for your specific project.

Choosing the Right Epoxy: Mortar or Resin

The decision between using epoxy mortar or epoxy resin depends on the specific needs of your water tower restoration project.

Epoxy mortar is best suited for:

• Significant structural repairs
• Resurfacing large areas of deteriorated concrete
• Filling deep cracks or voids
• Creating a new protective layer over existing concrete

Epoxy resin, on the other hand, would be preferable to use:

• As a waterproof coating for its primary goal
• In a sound existing structure that needs protection
• A desirable smooth, easy-to-clean surface

Hybrid Approach: The Best of Both Worlds

In many water tower restoration projects, a combination of epoxy mortar and epoxy resin can provide optimal results. The approach addresses structural issues while also ensuring a waterproof, protective finish.

To achieve optimal results in your project, consider employing a hybrid approach that combines the strengths of both epoxy mortar and epoxy resin. Begin by thoroughly cleaning and preparing the surface, ensuring it’s free from debris and contaminants, such as loose or damaged concrete.

Next, apply a layer of mortar to fill any significant gaps, cracks, or uneven areas, allowing it to cure completely. Once the mortar has set, sand the surface to create a smooth foundation.

Then, mix your resin according to the manufacturer’s instructions and pour it over the prepared surface, using a spreader to distribute it evenly. To eliminate air bubbles, employ a heat gun or torch, moving it carefully across the surface. Allow the resin to cure fully, following the recommended curing time.

Finally, sand the cured epoxy surface if desired, and apply a topcoat for added protection and shine. If necessary, incorporate any non-slip additives or final specialty coatings for OSHA compliance or UV protection.

These hybrid methods capitalize on the structural strength of mortar while providing the smooth, glossy finish of resin, resulting in a durable and visually appealing end product that creates a waterproof barrier with UV protection and employee safety.

Considerations for Water Tower Restoration

The choice between epoxy mortar or epoxy resin for water tower restoration depends on the specific needs of your project. Mortar excels in structural repair and resurfacing, while resin provides superior waterproofing and a smooth finish.

For many projects, a combination of both materials offers the most comprehensive solution, addressing both structural integrity and long-term protection. By carefully considering the condition of your water tower and consulting with experts, you can make an informed decision that ensures the longevity and safety of this critical infrastructure.

Whether your municipality is in need of an inspection or ready to launch into a water tower restoration project, there’s only one resource for all your water tower project needs at Cunningham Inc. They can help inspect your city’s water tower and get started on your municipality’s water tower restoration project immediately. Give them a call today at (620) 848-3030.