Posted on September 4, 2024 by Brent Phillips

Product longevity and durability are paramount in an ever-evolving industrial and commercial manufacturing landscape. That’s why protective coatings are often the unsung heroes in this narrative, offering a powerful shield against:

• Wear and tear
• Environmental factors
• Chemical exposure

Today’s blog explores the diverse and versatile commercial applications of protective coatings. We will also shed light on the critical use of protective coatings throughout various industries and inform you about their broad application uses within:

• Industrial Sectors
• Building and Construction Industries
• Packaging and Shipping Industries
• Automotive and Transportation Sectors

What is a Protective Coating?

Protective coatings, like epoxies and polyurethanes, are specialized paint coats applied as preventative measures on surfaces at risk of corrosion, abrasion, and other forms of degradation. These coatings can comprise various materials, including polymers, paints, and metallic layers.

For instance, epoxy coatings, known for their durability and chemical resistance, are commonly used on industrial machinery, while polyurethane coatings, with their excellent UV resistance, are used on outdoor surfaces. Each type provides a specific protection based on the individual application.

The process typically involves surface preparation, protective coating, and curing. The goal is to protect the structural surface with a high-performance protective coating that durably enhances a substrate’s lifespan. The most common substrates that benefit significantly from anti-corrosive coatings are:

• Metal substrates, like iron and steel, are used to manufacture ship hauls or welded steel sheeting when constructing a water tank.
• Reinforced concrete, like subflooring and water towers, is made using steel rebar.

Industrial Sector

The industrial sector relies heavily on protective coatings to safeguard goods made from raw materials. Key applications include:

Industrial Machinery: Coatings protect agitators, impellers, vessels, and valves from wear and chemical exposure, ensuring smooth operation and reducing maintenance costs.

Vessels, Pipelines, and Flanges: Coatings play a crucial role in preventing corrosion, which is critical in preserving the integrity of these essential components in various industries, such as oil and gas, water asset management, mining support, and food processing.

Pressure Filters: Protective layers ensure these filters can withstand demanding conditions, enhancing the device’s efficiency and longevity.

Building and Construction Sector

In the realm of building and construction, protective coatings are indispensable. They provide a barrier against the elements, enhancing both aesthetics and functionality. Examples include:

Concrete Surfaces: Coatings protect concrete from moisture infiltration, chemical spills, and physical damage, making them ideal for commercial flooring and infrastructure.

Decking Systems and Metal Roofing: These coatings, with their UV resistance and waterproofing properties, not only ensure structural soundness but also enhance their appearance, making them visually appealing over time.

Iron Fencing and Outdoor Furniture: Coatings prevent rust and degradation, keeping these outdoor elements pristine and extending their usable life.

Packaging and Shipping Industry

Protective coatings also play a crucial role in the packaging industry. They ensure that products remain safe and free from contamination during transportation and storage. Applications include:

Commercial Containers: Coatings prevent corrosion and physical damage, making them suitable for transporting goods long distances by sea or land.

Packaged Goods: Coatings on specific packaging materials protect against moisture, chemicals, and other contaminants, preserving the integrity and quality of direct-to-consumer goods and business-to-business products.

Automotive and Transportation Sector

The automotive industry benefits significantly from protective coatings, which enhance a vehicle’s durability and appearance. Examples include:

Automotive Panels: Coatings protect against scratches, UV damage, and corrosion, ensuring that cars maintain a lustrous appearance and structural integrity.

Wheels and Rims: Specialized coatings provide a protective barrier against road salts, chemicals, and physical damage, extending the life of these critical components.

Contact a Protective Coatings Expert

Protective coatings are integral to the commercial sector, offering unmatched protection and extending the life of various products and structures. The applications are vast and varied, from industrial machinery to structural materials, shipping containers, and automotive components.

The value of investing in protective coatings outweighs the cost of frequent repairs and, by extension, increases the longevity and usefulness of a product, equipment, or storage structure. If your organization or municipality has an outdoor structure or surface that needs protective coating applications or inspections, call the storage tank experts at Cunningham Inc. today at (620) 848-3030.